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Structural Profiles - Flat Panel
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Genius FRP
FRP structural shapes profile is made of glass fiber reinforced material, resin as adhesive, glass fiber cloth as a package reinforcement layer, through the thorough penetration, in the metal mold heating, molding, curing, drawing in the traction machine pulled A new type of composite material, with good physical properties, widely used in high strength, large span Situation.
Varieties | Size(mm) | Weight(kg/m) | Size(in) | Weight(lbs/in) |
|---|---|---|---|---|
Flat | Thickness*Width | Thickness*Width | ||
| FP32A | 3.2*1000 | 6.18 | 0.59*39.37 | 13.6 |
| FP32B | 3.2*1220 | 7.42 | 0.59*48.03 | 16.4 |
| FP40A | 4*800 | 6.2 | 0.16*31.5 | 13.7 |
| FP40B | 4*1200 | 9.19 | 0.16*47.24 | 20.3 |
| FP48 | 4.8*1000 | 9.3 | 0.19*39.37 | 20.5 |
| FP50A | 5*440 | 4.25 | 0.2*17.32 | 9.37 |
| FP50B | 5*1220 | 11.8 | 0.2*48.03 | 26 |
| FP64 | 6.4*1220 | 14.84 | 0.25*48.03 | 32.7 |
| FP95 | 9.5*1220 | 22.02 | 0.37*48.03 | 48.6 |
| FP127 | 12.7*1220 | 29.44 | 0.5*48.03 | 64.9 |
| FP160 | 16*1220 | 37.2 | 0.63*48.03 | 82 |
| FP190 | 19*1220 | 44.1 | 0.75*48.03 | 97.2 |
| FP254 | 25.4*1220 | 59 | 1*48.03 | 130 |
Markets
Architectural
Bridge & Highway
Chemical
Food & Beverage
Manufacturing
Metals & Mining
Microelectronics
Oil & Gsa
Pharmaceutical
Power
Pulp & Paper
Recreation
Telecommunications
Transportation
Water & Wastewater
The characteristics:
Corrosion Resistant
Low Maintenance
Fire Retardant
Low Install Cost
Heavy Metal Safe
Long Service Life
Electrically & Thermally Non Conductive
High Strength-to-Weight Ratio
Introduction of raw materials——Resin type
Code | Resin type | Flame retardant property | Standard color | Recommended usage occasions |
|---|---|---|---|---|
VEFR-25 | Vinyl type | Oxygen index 28 or above | Grass green,Yellow, Grey, Orange | Acid, alkali and other corrosive harsh environment |
IFR-25 | Meta benzene | Oxygen index 28 or above | Grass green,Yellow, Grey | A VEFR type economy, and excellent, moderate acid alkali and solvent |
OFR-25 | Ortho type | Oxygen index 28 or above | Grass green,Yellow, Grey | General acid and alkali environment |
Application:
Genius© pultruded fiberglass structural shapes from Genius Composite Inc. are used in a wide range of applications and provide a unique combination of corrosion resistance, high strength, dimensional stability and light weight, along with thermal and electric non-conductivity. Durable Genius shapes provide years of low maintenance service in areas where steel, aluminum or wood components are traditionally specified. Today ,these shapes are often used in highly corrosive applications where stainless steel and other expensive components were once required.
Genius Shapes
Mechanical Properties | ASTM | Units | Value | Units | Value |
|---|---|---|---|---|---|
Tensile Stress, LW | D-638 | psi | 30000 | kgf/m² | 21092086 |
Tensile Stress, CW | D-638 | psi | 7000 | kgf/m² | 4921487 |
Tensile Modulus, LW | D-638 | 10^6psi | 2.5 | 10^6kgf/m² | 1758 |
Tensile Modulus, CW | D-638 | 10^6psi | 0.8 | 10^6kgf/m² | 562 |
Compressive Stress, LW | D-695 | psi | 30000 | kgf/m² | 21092086 |
Compressive Stress, CW | D-695 | psi | 15000 | kgf/m² | 10546043 |
Compressive Modulus, LW | D-695 | 10^6psi | 2.5 | 10^6kgf/m² | 1758 |
Compressive Modulus, CW | D-695 | 10^6psi | 1 | 10^6kgf/m² | 703 |
Flexural Stress, LW | D-790 | psi | 30000 | kgf/m² | 21092086 |
Flexural Stress, CW | D-790 | psi | 10000 | kgf/m² | 7030695 |
Flexural Modulus, LW | D-790 | 10^6psi | 1.8 | 10^6kgf/m² | 1266 |
Flexural Modulus, CW | D-790 | 10^6psi | 0.8 | 10^6kgf/m² | 562 |
Modulus of Elasticity | Full Section | 10^6psi | 2.8 | 10^6kgf/m² | 1969 |
Shear Modulus | --- | 10^6psi | 0.45 | 10^6kgf/m² | 316 |
Short Beam Shear | D-2344 | psi | 4500 | kgf/m² | 3163813 |
Punch Shear | D-732 | psi | 10000 | kgf/m² | 7030695 |
Notched Izod Impact,LW | D-256 | ft.-lbs./in. | 25 | kg/m | 3.46 |
Notched Izod Impact,CW | D-256 | ft.-lbs./in. | 4 | kg/m | 0.55 |
Excludes Round Rod and Square Bar
Physical Properties | ASTM | Units | Value |
|---|---|---|---|
Barcoal | D-495 | --- | 45 |
24 Hour Water Absorption | D-570 | %max | 0.45 |
Density | D-792 | lbs./in.³ | 0.062-0.07 |
Coefficient of Thermal Expansion,LW | D-696 | 10^-6in./in./℃ | 8 |
Flammability Properties | ASTM | Units | Value |
|---|---|---|---|
Tunnel test* | E-84 | Flame Spread | 25 max |
Flammability* | D-635 | --- | Non-Burning |
Electrical Properties | ASTM | Units | Value |
|---|---|---|---|
Arc Resistance,LW | D-495 | seconds | 120 |
Dielectric Strength,LW | D-149 | kv./in. | 35 |
Dielectric Strength,PF | D-149 | volts/mil | 200 |
Dielectric Constant,PF | D-150 | @60hz | 5 |
LW=Lengthwise, CW=Crosswise,PF=Perpendicular to Laminate Face
*Pertains to ISOFR and VEFR only
Application Scenarios
Structural profile flat panels are commonly used in load-bearing structures and support areas requiring high strength and large spans, such as platform walkways, handrail frames, equipment supports, and various corrosion-resistant structural components. Their glass fiber reinforcement and resin composite system makes them suitable for humid, corrosive media, and other working conditions unfavorable to metals. For specific application recommendations, please contact us.
Selection Guide
During selection, begin with thickness, width, and unit weight, and make a comprehensive judgment based on span, load type, and installation conditions. The specifications listed in the table can serve as a preliminary reference. For actual projects, we recommend providing the service environment and load requirements so that we can assist in confirming the appropriate flat panel specifications. Please contact us for detailed specifications and quotations.
Product Advantages
The flat panel uses glass fiber cloth as the reinforcement layer and is formed through resin impregnation, in-mold heating and curing, and pultrusion. It offers good physical properties and structural integrity. Compared with traditional metal materials, its corrosion resistance and lightweight characteristics help reduce long-term maintenance burden. Please contact us to learn about the material system and available configurations.
Inquiry Guidance
If you would like to know the available specifications, dimensional tolerances, and delivery methods of structural profile flat panels, please contact us for detailed specifications and quotations. Please provide the required thickness, width, quantity, and service environment, and we will recommend a suitable solution accordingly.
Operating Environment
- FRP flat structural shapes are suitable for both indoor and outdoor installations, including industrial plants, chemical facilities, and coastal or marine atmospheres where steel would corrode.
- The glass fiber reinforced composite with resin matrix resists a broad range of corrosive media such as moisture, salt spray, and many acids and alkalis; for specific chemical exposure, contact us to confirm resin selection.
- The flat profile maintains its dimensional stability across typical ambient temperature variations without the thermal expansion or rusting associated with metal profiles.
- For continuous service in unusually high humidity, strong UV exposure, or concentrated chemical environments, please provide your project conditions so we can recommend the appropriate resin system.
